Description:

A lubricant that is based on  a solvent-refined, high viscosity index mineral oil specially selected for its high  thermal and oxidation stability. Perfecto HT 5 is primarily intended for use in closed heat transfer systems with bulk temperatures up to 300ºC. It can also be used in open systems at much lower bulk oil temperatures. Perfecto HT 5 because of its solvency and high thermal stability serves as an excellent Turbine Flushing oil.

Advantages:

• Tightly controlled specification helps minimize deposits in heat exchangers in order to maintain heat transfer efficiency.
• High operating temperature capability in closed systems with temperatures up to  300ºC permitted.

Description:

A lubricants that is based upon premium quality mineral oils enhanced with rust and oxidation inhibitors to give maximum protection at high temperatures. Perfecto X grades are recommended for industrial gas turbines where the lubricant is likely to be exposed to very high localized temperatures. They are also suitable for the lubrication of steam turbines and combined cycle generating systems where the steam and gas turbines share a common supply. Perfecto X grades possess superior air release performance, good resistance to foaming and excellent water separation properties. Perfecto X is fully compatible with nitrile, silicone and fluoropolymer seal materials.

Advantages:

• Superior resistance to oxidation and thermal degradation provides a very long life lubricant because of low deposit/ lacquer formation.
• Superior air release properties mean they meet the requirements of all turbine manufacturers.
• Excellent water separation and corrosion inhibition mean reduced down time through prolonged lubricant life and increased equipment reliability.
• Suitable for the lubrication of both gas and steam turbines makes them suitable for combined cycle generating stations.

Description:

A powerful lubricant that solvent deposited corrosion preventive with excellent dewatering properties. The solvent, after evaporation, leaves an oily protective film. Rustilo DWX 21 rapidly removes water from components subsequent to electroplating processes, after machining using soluble cutting fluids, or parts that have been washed. The residual oily film provides effective short-term protection against corrosion on parts and components during intermediate storage or transportation. Although Rustilo DWX 21 can be applied by brushing or spraying, its dewatering action is most effective if the articles to be protected can be immersed in a dip tank.

Advantages:

• Advantages Based on a de-aromatised hydrocarbon solvent - mild odour increases operator acceptance.
• Free from heavy metals, such as Barium - improves environmental profile and helps reducing waste disposal cost.
• Stable, fingerprint suppressant film characteristics - minimizes risk of corrosion.
• Excellent water displacing and penetrating properties and high stability against acidic and alkaline contaminations - enables a long bath-lifetime which helps reducing operational cost.

Description:

A water displacing corrosion preventive lubricant for up to 12 months protection (please refer to the statement at the end of this document). Rustilo DWX 22 is a clear brown fluid composed of petroleum waxes, corrosion inhibitors, dewatering and wetting agents in a hydrocarbon solvent. It leaves a soft greasy film after drying. Rustilo DWX 22 is a medium term protective for a variety of applications in machine shops and heavy machinery and plant manufacture. It can also be used as a mild lubricant, e.g. in press work applications.

Advantages:

• Contains a powerful corrosion inhibitor – suitable for severe conditions. Excellent protection of components.
• Self-healing film – corrosion will not occur if accidentally scratched. Improves product quality. 
• Good dewatering properties – avoids entrapment of water. Prevents corrosion under film.
• Resistant to emulsification with water or alkaline washings – suitable for dewatering parts wet with soluble oils. Eliminates additional cleaning process.
• Good mechanical film strength and finger print suppressing properties – highly finished work not damaged by handling. Improves product quality.

Description:

A powerful solvent deposited corrosion preventive with excellent dewatering properties. The solvent, after evaporation, leaves an ultra-thin greasy protective film. Rustilo DWX 30 rapidly removes water from components subsequent to electroplating processes, after machining using soluble cutting fluids, or parts that have been washed. The very thin residual film provides effective medium term protection against corrosion during intermediate storage or transportation. Rustilo DWX 30 can also be used as a lubricant for mild press working, where corrosion protection without further treatment is required. Although Rustilo DWX 30 can be applied by brushing or spraying, its dewatering action is most effective if the articles to be protected can be immersed in a dip tank.

Advantages:

• Forms an even film.
• Fingerprint suppressant.
• Excellent water displacing and penetrating properties.
• High stability against acidic and alkaline contaminations.
• Long bath-lifetimes possible.
• Economical in application.
• Thin film does not interfere with air gauging equipment.

Description:

A range of greases which comprises lithium based products containing highly refined mineral oils and fortified with extreme pressure (EP) additives as well as corrosion and oxidation inhibitors. These greases have been formulated with additives that provide good film strength under medium to high loads. 

Advantages:

• High mechanical stability – the grease keeps its consistency in service ensuring long lubricant life.
• Good adhesion – continuous lubrication and reduced consumption as film stays between lubricated surfaces.
• Good water resistance – the grease film remains on the surface even in the presence of water.
• Resistant to copper and steel corrosion – helps prevent rust and oxidation on metal surfaces.
• Excellent EP and anti-wear properties – protects equipment against extreme loading and helps minimize bearing component wear.

Description:

A complex calcium sulphonate grease providing superior performance benefits in the highly aggressive conditions experienced in the marine environment. Spheerol SX 2 is a true multipurpose ship machinery lubricant, specifically developed to provide enhanced lubrication and protection for bearings, wire ropes and open gears usually found in marine environments. Spheerol SX 2 is suitable for most journal bearings, wire ropes and open gears used in marine deck equipment and can be considered for roller, ball and needle bearings generally used in engine room equipment.

Advantages:

• High drop point.
• Excellent protection against corrosion.
• High resistance to sea water wash off.
  Strong adhesion to surfaces.
• A lubricant which is solvent free containing no heavy metals or harmful constituents.

Description:

A synthetic, nitrite free grinding fluid, which is Castrol's latest answer to these problems. It may be used both for Creep Feed and general grinding with no inclination to foam or mist. Castrol Syntilo 25 is compatible with both ferrous and non-ferrous metals.

Advantages:

• Extends grinding wheel life.
• Good anti-corrosion property coupled with a high resistance to bacterial attack.
• Suitable for a wide range of materials.
• Long coolant sump life and helps to reduce downtime.

Description:

A mineral oil free, boron free synthetic coolant developed as a general purpose grinding and light to medium duty machining fluid for ferrous metals and aluminium alloys. It shows good machine part, paint and elastomer compatibility. It exhibits good anti-corrosion properties coupled with long system life. Syntilo 77 EF can be used in both single sump machines as well as central systems.

Advantages:

• Excellent compatibility with machine tools – low sticky, less aggressive to paints and superior corrosion protection in comparison to standard synthetic cutting fluids.
• Low foaming in all recommended water conditions Helps to extend fluid life in central systems and individual sumps.
• Can reduced product usage due to low top requirements; excellent wetting properties reducing fluid drag out.
• Multi-functional product for multi-metal operations helps in product consolidation.
• Chlorine, boron, phenol and nitrite free for environmental compliance.

Description:

A synthetic coolant which has been developed for use as a general purpose grinding and light to medium duty machining fluid for ferrous metals. It forms a clear, stable solution in both hard and soft waters. Syntilo 9930 exhibits good anti-corrosion properties coupled with a high resistance to bacterial attack.

Advantages:

• Low foaming in all water conditions to ensure continuous grinding performance.
• Inhibits microbial growth to extend fluid life in central systems and individual sumps.
• Rejects tramp oil to the surface of the fluid for easy removal.
• Chlorine, phenol and nitrite free for environmental compliance.
• Maintains corrosion protection in hard water.
• Settles chips quickly to prevent grinding wheel build-up and maintain a clean working environment.

Description:

A high performance synthetic cutting and grinding fluid for ferrous metals. This oil-rejecting fluid performs the most difficult operations with superior performance. Syntilo 9954 performs exceptionally well as a replacement for straight cutting oils in applications such as gun-drilling and gear hobbing. Syntilo 9954 is a clean fluid capable of reducing overall production costs while satisfying the most critical machining requirements.

Advantages:

• Incorporates a combination of surfactant technologies that provide increased lubrication versus conventional  synthetic metalworking fluids.
• Rejects tramp oils to the surface of the fluid for easy skimming.
• Low foaming in all water conditions.
• Inhibits microbial growth to extend fluid life in central systems and individual sumps.
• Prevents bi-metallic corrosion and is safe to use in equipment with copper, brass or bronze components.

Description:

A mineral oil and formaldehyde releasing agent free synthetic metalworking fluid formulated especially for the grinding of cemented tungsten carbide. It contains an additive package that provides good corrosion protection to machine tools and parts. The fluid also provides excellent product stability which helps to lower the overall operational costs. Syntilo CR 68 is suitable for large central systems and single sump machines.

Advantages:

• Helps to minimizes cobalt build-up which can lead to health hazards and tool/part failures.
• Can improve surface finish of components through reduced cobalt dissolution from the tungsten carbide binder matrix.
• Low foam in recommended water conditions (see details below).
• Extended fluid life can help to reduce maintenance and downtime.
• Good anti-corrosion properties to protect machine tools and parts.
• Rejects tramp oil to the surface of the fluid for easy removal.
• Settles chips quickly to prevent grinding wheel build-up and maintain a clean working environment.
• Formaldehyde releasing agent and nitrite free which help you to fulfil aspects of legislative requirements and waste  treatment requirements where applicable.

Description:

A mildly alkaline emulsion cleaner based on a low viscosity mineral oil, containing film forming additives and coupling agents. The product is supplied as a concentrate for dilution with water prior to use. Techniclean S-RP is specifically designed to combine the benefits of cleaning and superior corrosion protection, suitable for use in a wide range of industrial spray and flood wash machines. The product leaves an ultra thin, oily film on metal surfaces after the evaporation of the water phase.

Advantages:

• Leaves an oily, superior performing corrosion preventive film on the metal surface – minimizes scrap rate which improves productivity.
• Excellent biostability supports long bath-life – reduces maintenance and disposal cost.
• Low foaming above 40ºC – economical, lowers energy cost.
• Suitable for inter-operational and final wash of multi-metal components – enables possible product and process consolidation.